Using permaculture ethics & design principles to transform an old energy guzzling bungalow into a showcase of sustainable design. It's about energy cycling, building community, self-reliance,creatively using & reusing materials... all without spending heaps of money.

Friday, July 10, 2009

Grinderman

Principle 2: Catch and Store Energy

You've got to use energy to store energy, and the slab making process has taken quite a bit of energy to produce. While a lot of the materials were sourced locally (sand, aggregate and second-hand bricks), some materials like the cement, reinforcing steel and plastic are quite energy hungry to produce and travel great distances. By using these effectively, one can justify the use of such energy intensive materials. The slab will be used to catch and store energy, hopefully much more than was used to create it.

A concrete floor can be pretty unattractive on its own. Investigating flooring options is a real eye opener; it's pretty expensive whatever you choose. For the slab to be most effective in its passive solar job of storing the sun's energy, it's best to leave it exposed, rather than cover it. I decided to look into getting the slab ground back, liking the natural patterns in polished stone, but got put off by the cost of a professional job. After asking some questions about what is involved, I decided to hire a grinder and give it a go myself.


Immediately after the pour, Quent and Scott scatter small aggregate over the wet slab.


By grinding back the top layer, the aggregate (both the small and the larger in the concrete) gets exposed, adding a whole new dimension to the floor. The slab will be polished when construction is complete, and then sealed.


I ran over the slab 8 times with the concrete grinder, taking a little layer off each time. A messy job, but not as noisy as I expected


My Mum helped out, wetting the slab down and sweeping the slurry off (see previous picture also). The process uses a substantial amount of water - unless you want to use an industrial vacuum and work with dust.


The top part of the picture has the aggregate (river stone) exposed. Quite a nice effect.


Hire of the machine was $200 per day; the grinding took about 6 hours to complete.



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